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Manifold stud sheared
#1
Hi all,

Looking for advice on my next challenge!
One manifold stud had a poor thread, so we removed it (it came out pretty easily using a stud extractor).
One other has been replaced in the past with a stainless one.
So it seemed sensible to replace the others.
Mistake.
The next one I tried sheared off. Drat. That was a mistake.
I now have to extract the remains:   pic of remains

The approaches would appear to be:

  1. extract the remains and use a bottoming tap to restore the thread at 1/4 BSF
  2. drill out larger and use a helicoil
  3. drill out larger and use a stepped stud


I've used approach 1 successfully with the lower water branch studs, so this would be my ideal approach.
I wondered what methods & success people have had with this - I realise that ideally we'd have a jig, or use the manifold and a turned insert.
Unfortunately I don't have a lathe.

I managed the water branch with a drill bit in a drill press and no guide, but it did not go perfectly centrally, and it was a bit heart in mouth. It also helped that there was a hole right the way through.

Thanks!

James
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Messages In This Thread
Manifold stud sheared - by jamesheath - 22-08-2020, 02:40 PM
RE: Manifold stud sheared - by bob46320 - 22-08-2020, 03:00 PM
RE: Manifold stud sheared - by dickie65 - 22-08-2020, 07:41 PM
RE: Manifold stud sheared - by Stuart Giles - 22-08-2020, 10:10 PM
RE: Manifold stud sheared - by Chris KC - 22-08-2020, 10:17 PM
RE: Manifold stud sheared - by jamesheath - 03-09-2020, 09:02 PM
RE: Manifold stud sheared - by Colin Morgan - 03-09-2020, 09:24 PM
RE: Manifold stud sheared - by Steve Parkin - 15-10-2020, 11:31 PM
RE: Manifold stud sheared - by Jamie - 16-10-2020, 07:38 AM
RE: Manifold stud sheared - by John Mason - 16-10-2020, 09:28 AM
RE: Manifold stud sheared - by Chris Garner - 16-10-2020, 10:38 AM
RE: Manifold stud sheared - by Rick F - 16-10-2020, 12:20 PM
RE: Manifold stud sheared - by dickie65 - 16-10-2020, 04:54 PM

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