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Nearly a fire...
#1
Went to start the ruby today and after turning ignition on, clouds of smoke from under the dash.

I've taken the dash off and it's the wire from switch to positive side of the coil that has almost entirely burnt it's insulation.

Is this an internal coil failure? Odd as it's only a couple of months old. Suggestions please!

Well, swapped the coil and that seems to have fixed it but testing the old one seems fine!
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#2
Sounds like a short to the dash board metal.
I am guessing you mean the ignition coil ?
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#3
Yes. Definitely not a short to the dash, the insulation was melted all the way to the coil.
Swapped out the coil, tested everything, spliced in a new wire and all is fine.
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#4
This illustrates the importance of fitting an inline fuse between the battery and the ammeter. If you get a short-circuit somewhere the weakest link will go, and usually that is your rare & expensive ammeter! It's good practice to fuse each circuit of course, but a master fuse is essential.
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#5
(18-09-2022, 02:55 PM)David Cochrane Wrote: This illustrates the importance of fitting an inline fuse between the battery and the ammeter. If you get a short-circuit somewhere the weakest link will go, and usually that is your rare & expensive ammeter! It's good practice to fuse each circuit of course, but a master fuse is essential.

What rating of fuse would you suggest David?

(18-09-2022, 02:55 PM)David Cochrane Wrote: This illustrates the importance of fitting an inline fuse between the battery and the ammeter. If you get a short-circuit somewhere the weakest link will go, and usually that is your rare & expensive ammeter! It's good practice to fuse each circuit of course, but a master fuse is essential.

What rating of fuse would you suggest David?
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#6
(18-09-2022, 03:26 PM)andrew34ruby Wrote: What rating of fuse would you suggest David?

20A works for me.
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#7
A master fuse will indeed protect the wiring. However, if you are using a 3 brush dynamo, a blown fuse can create unforeseen problems. If the engine is running when the fuse blows, and the dynamo is generating, the engine will continue to run. Without the battery to regulate the dynamo output the voltage will rise significantly causing possible damage to any voltage sensitive items such as filament bulbs, cutout coils etc.
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#8
(18-09-2022, 04:40 PM)graham Wrote: A master fuse will indeed protect the wiring. However, if you are using a 3 brush dynamo, a blown fuse can create unforeseen problems. If the engine is running when the fuse blows, and the dynamo is generating, the engine will continue to run. Without the battery to regulate the dynamo output the voltage will rise significantly causing possible damage to any voltage sensitive items such as filament bulbs, cutout coils etc.

Graham,

I've not thought this through yet, but could that problem be overcome by putting a filament bulb in parallel with the fuse?
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