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Halfshaft Steel
#11
Steve nails it. He knows me too well.

I have a pile of broken halfshafts and have recycled some in the past. My homemade mag-coil conversion has a central spindle made from one and it machined just fine from memory. I’ve used some elsewhere and it’s simply a handy supply of reasonable round material in useful diameters.
Those of you that have read David Thirlby’s book on the Chain Drive Frazer Nash will know that in the early days of GN they built the cars in an old laundry and it still still had metal shafting in the roof space, which was of course, repurposed into parts of a GN. Whenever a potential customer asked what materials were used in the construction of their car Archie Frazer-Nash would answer “Best laundry iron”.

I was considering using some for part of a starting handle assembly I’m making for my Ulster, and was curious if anyone knew what the material actually was. My assumption is that it’ll be a decent quality carburising steel, but beyond that I know nothing.
As has been said EN steels arrived in 1941 as a wartime standardisation programme (Emergency Number, in case you didn’t know). Before that there was no standard naming convention so each steel maker had their own names. You see reference to some old steel names in books like Wheatley and Morgan, despite the books being written post war.
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#12
This page gives some background on the history of one of EN steels and also mentions Kayser Ellison - one of Austin's suppliers.

https://www.westyorkssteel.com/blog/en24...100-years/
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#13
Hi

En 36b is a case hardening steel- fine grained. the shafts run in bronze bushes  at the inner ends and the gears that transmit the drive need to be hard wearing with a tough core  i have made them from 4140  high tensile bar before  and induction hardened  the ends  to toughen them, you cannot get them much above 45 Rockwell C in this material however,
4140 is somewhat cheaper and easily available outside of england. Nitriding 4140 isnt a good idea as it will tend to flake under torsion.
I made 25 of them from this stuff some years ago on a center lathe. Lots of swarf generated  between centers. Got the gears cut as a batch. The economics are not good if doing it for a living. Steel prices have gone silly recently also.
The original shafts were stable fine grained equivalent of EN36b (KE )
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