Supercharging Details - thanks to Harry Pile


How to Calculate Capacity of Supercharger

This article by Harry Pyle on “How to calculate the capacity of a Supercharger” was originally featured in “Technical Torque” in the Western Australia Austin Seven Club Magazine.

For the "Sliding Vane" type blower:

“Sliding Vane” type blower

(Eg Judson, Wray, Cozette, Shorrock, Centric, etc) 

 For the “Roots” type Blower:

 “Roots” type Blower

(E.g. Roots, Marshall, Nordec, McCulloch, the newer modern Japanese type, etc)

 

NOTES: 

Note that in the formula you need to use ½ the capacity of the engine. This is because a 4 stroke 4 cyl motor only uses two cylinders on firing stroke per revolution i.e. there are only 2 cylinders of suction per revolution.

 With worn blowers particularly the sliding vane type which has the trunnions to prevent the vanes from contacting the bore wall (e.g. Shorrock, Centric, Cozette, etc) you need to add/allow extra boost in your calculations to allow for “air slip”. As a rule of thumb I suggest you use 7psi in the calculations if you really want to finish up with 6psi. 

This also applies to worn Roots type blowers where the clearances are not what they were when new. 

The Judson and Wray type blowers where the vanes actually “seal/run” on the wall of the bore are quite efficient and you will find the Pulley Ratio calculation formula will be accurate compared with the “real world” figure on your boost gauge. This type of blower does tend to run hotter than the non contact ones because of friction. 

The engine cooling system must be in A1 condition for a blown motor. 

Ignition timing….a rough rule…. retard the spark by 3 degrees (crankshaft) for each unit of compression ratio by which the actual compression ratio (taking into account boost) is raised. 

E.g. you start with a head which is 7:1 compression ratio and you get an equivalent compression ratio of 9:1 (using the calculation formula) then that is increase of 2 units which would equal 6 degrees retard. In this case if your static timing is 5 before tdc I would change setting to tdc. I don’t suggest you use static timing after tdc. This rule is only a guide. lots of influences come into play and the best way to sort out your timing and mixture/needle is to spend some money and put it on a commercial dynamometer. 

An SU or similar carby is best because of its variable choke and ease of tuning, range of needles, etc. 

NEVER run on lean mixture. I have seen an exhaust valve (in molten condition) completely pulled into the port on the head! As a result of a lean running hot blown engine.

Supercharger Formulae:

Calculating Pulley Ratio:  

Pulley Ratio (PR)

 =  C(14.7+B+I)/14.7xV
   = Crank pulley Diameter/Blower pulley Diameter
   = Crank R.P.M./Blower R.P.M.
   

Where

 C = ½ Engine Capacity in c.c.
   B = boost in P.S.I.
   V = blower volume in c.c. (bear in mind that Roots blower volume is “displacement” and vane blower volume is “sweep volume” - as described above)
   I = Allowance for valve overlap (i.e. for every 10 degrees of overlap allow 5% of the boost. Eg for 35 degrees….. I = 35 x 0.05 x B)

 

Calculating the Change of Compression Ratio:  

RB/RA

 = square root of the fraction (14.7 + B)/14.7
   

Where

 RA = unknown compression ratio
   RB = new “effective” compression ratio
   B = boost in P.S.I.

 

Calculation the New Peak R.P.M. :

Note….. The engine “power band” will increase by the same ratio

New Peak R.P.M.

 = Original peak R.P.M. x the cube root of the fraction (14.7 + B)/14.7
   

Where

 B = boost in P.S.I.

 Hope this helps

 Good luck with your project

 Harry Pyle


HOME IMAGE